Sancho Ceramics specializes in the production of ceramic mugs wholesale, ceramic advertising mugs, ceramic gift mugs, ceramic coffee cups and saucers, porcelain mugs, cartoon ceramic mugs, etc.
The exquisite appearance of ceramic mugs is inseparable from the hardships behind the ceramic factory workers. Porcelain stone, kaolin, quartz stone, mullite, etc. are the best raw materials for firing ceramic products. For thousands of years, how many high-quality ceramics have evolved from this humble porcelain clay.
The following briefly introduces how the stone and soil are turned into exquisite ceramic mugs.
Ceramic Mugs Manufacturing Process
The first process of ceramic mugs manufacturing is: kneading clay, which is to knead china clay into usable porcelain clay.
Forming in Ceramics Factory is divided into two types, one is grouting and the other is rolling.
Grouting Process
The principle of grouting is to use the physical characteristics of porous plaster molds that can absorb water. The ceramic powder is made into a fluid slurry, and then injected into a porous mold. After the water is absorbed by the mold, a uniform mud layer with a certain thickness is formed. During the dehydration and drying process, a green body with a certain strength is formed at the same time.
Roll Forming Process
Roll forming is to use the rolling head and the model to rotate around their own axes at a certain speed and in the same direction. Due to the rotation of the rolling head, the mud in the model is rolled and stretched into a green body.
Make the finished ceramic mug according to the sample mold. The ceramic mug is removed from the mold, repair the excess mud, and then clean the ceramic mug with a sponge until the ceramic mug is smooth. Sanding Ceramics Factory workers also need to attach the handle to the cup.
Ceramic Mugs Firing Process
Put the ceramic cup into the drying room to bake, and only the dry ceramic cup can cover the glaze. Glazing is divided into outer glaze and inner glaze. The glazed ceramic mug is smooth and bright.
The Ceramics Factory highest temperature of firing is generally around 1300 degrees, and it is generally a high and low temperature cycle process from low temperature to high temperature to low temperature. After high-temperature firing, the ceramic cups in the kiln have become pieces of exquisite porcelain. After complete cooling, the unqualified defective ceramic cups are screened out by quality inspectors.
Ceramic Mugs Wholesale Customization Process
If the customer requires pattern decoration, LOGO, etc., Sanding Ceramics Factory workers will decal according to the specific situation to ensure that the color of the pattern meets the requirements.
Put the ceramic cups pasted with decals into the kiln for secondary baking. The key to baking flowers is the temperature. The temperature of the baking flowers should be just enough to make the glaze on the ceramic cup start to melt. At this time, the ceramic coloring agent on the flower paper will penetrate into the glaze. After the product cools down, the color and the ceramic cup will become one, so that the purpose of the ceramic cup will not fade.
